Our Solutions

Our extensive network of manufacturing partners in Taiwan and China provide our client partners with access to a multitude of manufacturing solutions such as CNC, die-casting, forging, laser cutting, stamping, injection molding, electronics, lighting, and wire harnesses, as well as prototyping, particularly for the Powersports Industry.

CNC

CNC (Computer Numerical Control) is a subtractive manufacturing process where computer-controlled machines shape raw materials such as billet aluminum alloy into finished parts by removing material, without the need for tooling. It is an efficient manufacturing solution for executing low volume production of components with custom and complex designs that require precision, dimensional accuracy, and aesthetics, while providing the performance advantages of high strength to weight ratio. Anodizing and chrome plating are common surface finish options for CNC machined components.

Application: Custom accessories, brackets, grips, footpegs, levers, wheels and hubs, chassis and suspension components, prototyping.

Die-Casting

Die-casting is a metal casting process where molten metal such as aluminum or zinc alloy is injected under high pressure into a reusable mold cavity, also known as a die or a tooling to create a part. It is a cost-effective manufacturing solution for high-volume production of components with complex shapes that require precision, dimensional accuracy, and surface finish such as chrome plating or powder coating. While tooling development is required for this manufacturing process, the worthwhile investment in tooling cost is offset by high-volume production and relatively low unit cost.

Application: Engine components, cylinder head, cylinder block, crank case and housing, intake manifolds, brackets.

Forging

Forging is a manufacturing process where metal such as aluminum alloy, carbon steel, alloy steel, stainless steel, or titanium is shaped using compressive force via a die or tooling to create a part. As forging enhances the mechanical properties of metals, resulting in components that are strong and durable, it is an ideal manufacturing solution for high-volume production of components that require exceptional strength and reliability, with resistance to high stress and temperature, while achieving a high strength-to-weight ratio. Forged aluminum alloy is often employed for producing a forged blank that would require only a minimal amount of CNC machining as a secondary manufacturing process to achieve complex designs that require precision, dimensional accuracy, and aesthetics, as a cost-effective solution to mass produce high value components that have the appearance and aesthetics that are on par with purely CNC billet aluminum components.

Application: Engine components, pistons, connecting rods, crankshafts, camshafts, chassis components, suspension components, wheels and hubs, custom accessories.

Laser Cutting

Laser cutting manufacturing process utilizes a focused laser beam to melt, burn, and cut precisely through metal along a predetermined path that is guided by a CNC system, without the need for tooling to create a part. It is an efficient manufacturing solution for executing low volume production of sheet metal components with custom and complex cutout designs that require precision and dimensional accuracy,

Application: Metal parts, brackets, frames, customized panels, custom accessories, prototyping.

Stamping

Stamping is a manufacturing process that utilize a stamping press with specialized dies (tooling) applying force to cut, bend, and shape flat metal sheets into desired forms to create a part. It is a cost-effective manufacturing solution for high-volume production of sheet metal components that require precision and dimensional accuracy.

Application: Engine covers, oil pans, brackets, frames, fenders, fuel tanks, body panels, custom accessories and trim.

Injection Molding

Injection molding is a manufacturing process where molten plastic material such as ABS, Nylon, Polypropylene, Polycarbonate, and POM Acetal, or molten rubber materials such as EPDM, NBR, Silicone, and Polyurethane are injected into a mold to create a part. It is a cost-effective manufacturing solution for high-volume production of plastic or rubber components with complex shapes that require precision, and dimensional accuracy. While tooling development is required for this manufacturing process, the worthwhile investment in tooling cost is offset by high-volume production and relatively low unit cost.

Application for Plastic Injection Molding: Exterior trim, fenders, grilles, housing, body panels, fairings, vehicle interior components, custom accessories, lighting components.

Application for Rubber Injection Molding: O-ring, grommets, seals, gaskets, bushing, grips, pegs, vibration-dampening components.

Electronics, Lighting, & Wire Harnesses

Electronics is an important segment in the Powersports Industry, particularly for the Powersports Accessories market. Our network of manufacturing partners includes electronics manufacturers that are capable of developing and manufacturing innovative accessory lighting systems embodying function, aesthetics, and performance, as well as aftermarket, OEM replacement lighting systems. Our wire harness manufacturing partners are IATF-16949 certified, who understand the stringent requirements of the Automotive and Powersports Industries, and are fully capable of manufacturing customized, vehicle specific wire harness designs.

Prototyping

Producing a functioning prototype sample to validate design concept prior to investing in tooling development is a worthwhile investment to ensure the success of the product, and to avoid unnecessary tooling modification costs and the associated delays. Our dedicated team of highly proficient engineers are capable of working with our extensive network of manufacturing partners to effectively fulfill your prototyping requirements.